Category： Vacuum emulsifying mixer
Model：KRH-M
Feature： Unique efficient mixing and recycling homogenization system, powder like materials can be inhaled, dust-free, and quickly dispersed, mixed.
This system involves distributing one or multiple phases into at least one continuous phase under vacuum conditions using a high-shear
homogenizer.
By harnessing powerful mechanical kinetic energy, materials undergo hundreds of thousands of hydraulic shear cycles within the
narrow gap between stator and rotor. Through combined effects of centrifugal force, extrusion, impact, and tearing, instantaneous
uniform emulsification is achieved.
The vacuum homogenization emulsifier is a custom-designed equipment configured according to customer processes, suitable for products
requiring emulsification and stirring under vacuum conditions. It can be equipped with low-speed wall scraping stirring for high-viscosity
product emulsification.
High-shear emulsifier configurations are available, ideal for processes including dispersion, emulsification, homogenization, and mixing.
This system consists of a water phase tank, oil phase tank, main emulsification tank, vacuum system,
lifting system (optional), electrical control system (with PLC optional), and operating platform.
Wide application : this system can be customized to meet hygienic standards, suitable for product manufacturing of " Mayonnaise,
salad dressing, Sustard sauce, Sesame paste, Bread spread, Tomato sauce, Seasoning sauce, Chocolate sauce or Pudding, --- ".
• Unique and efficient mixing and recycling homogenization system.
• Powder like material can be inhaled, dust-free, and quickly dispersed;
• Following systems are optional: dosing system, discharging system, cooling/heating, temperature control system, vacuum system.
• All components are processed by the CNC machine.
• Higher viscosity: Up to 100000mpas maximum viscosity
• Faster discharge: The homogenization system comes with a pump, which can shorten the discharge time.
• Shorter production time: Compared to other series of emulsifiers, it can reduce production time by 70%.
• Better seal: Adopting sanitary double-sided mechanical seals.
• Easier to operate: The operating interface is more reasonable and ergonomically designed.
• Easier to clean: customer can select with the CIP function.
• Support Customization: Sterile emulsification system.
This system mainly distributes one or multiple phases into at least one continuous phase under vacuum conditions using a high-shear
homogenizer. By harnessing powerful mechanical kinetic energy, materials undergo hundreds of thousands of hydraulic shear cycles
within the narrow gap between stator and rotor. Through combined effects of centrifugal force, extrusion, impact, and tearing, instantaneous
uniform emulsification is achieved.
The precised stator and rotor matches with each other perfectly. High-speed rotation motor drives the rotor to rotate at high speed, which
generates vacuum condition between the stator and rotor. So materials are sucked into the chamber from the top of the stator &rotor and also
from the bottom.
Rotor driven by the strong kinetic energy creates high linear speed, which puts the materials under comprehensive action of strong crushing, tearing,
centrifugal extrusion, hydraulic friction etc between the precision-engineered gap of the stator and rotor. After processed, the materials are flying out
and generates strong turbulence under the action of forces from different direction.
Stable product is obtained after repeated disaggregation, dispersion, homogenization, shearing for a certain period with help of mature production
technology and certain quantity emulsifier.
| Model | Capacity(L) | Homogenizer power(kW) | Speed(rpm) | Scraper agitator power(kW) | Vacuum pump(kW) |
| KRH-M-15L | ≤15 | 4 | 0~2900 | 0.55 | 0.75 |
| KRH-M-50L | ≤50 | 7.5 | 0~2900 | 1.1 | 1.1 |
| KRH-M-150L | ≤150 | 11 | 0~2900 | 1.5 | 1.5 |
| KRH-M-350L | ≤350 | 18.5 | 0~2900 | 2.2 | 1.5 |
| KRH-M-650L | ≤650 | 30 | 0~2900 | 4 | 2.2 |
| KRH-M-1300L | ≤1300 | 37 | 0~2900 | 7.5 | 4 |
Remarks:
* The above listed max. capacity is calculated according to water as medium. Model selection should depend on the comprehensive factors, such as materials' viscosity, gravity etc.
* If works under special environment such as high temperature, high pressure, explosive, combustible, corrosive etc. Correct data is required for correct model selection.
* Not all products' parameter are listed. For more information, welcome to contact us by info@konmixchina.com.
Application range: this system can be customized to meet hygienic standards, high viscosity product.
It is suitable for product manufacturing or pilot-scale production in " Mayonnaise, salad dressing, Sustard sauce, Sesame paste, Bread spread, Tomato sauce, Seasoning sauce, Chocolate sauce or Pudding, --- ".
